Date
Started: May 2004
Date Completed: June 2004
Photo of the
completed roof. From the ground this appears to
be a flat roof, but as you can see in this photo,
this isn't the case. It's actually an extremely
flattened "W." The water drains down
the two aluminum troughs into a hidden pipe in
the ceiling and is routed out to the back side
where it drains into the alley.
Photo Gallery:
Before
Demolition
Construction
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| Before
Photos
(Click on photos to enlarge)
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The
visible roofing material is grey/white asphalt
roll roofing. Underneath that was an older
layer of black asphalt roll roofing, followed
by the original tin roof. (Looking west,
toward Main House, on top of roof) |
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On
the right side, some of the black asphalt
roll roofing is visible. (Looking east,
toward Summer Kitchen/Servants Quarters,
on top of roof) |
Demolition
Photos
(Click on photos to enlarge)
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Both
layers of roll roofing removed. The original
tin roof is visible. Surprisingly, the old
tin roof was in fairly decent condition.
The worse part was the drain troughs. Most
of the bottom of the trough was completely
rusted out. (Looking east, toward Summer
Kitchen/Servants Quarters, on top of roof)
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Another
shot of the original tin roof. (Looking
west, toward Main House, on top of roof) |
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A
shot of the worse part of the original tin
roof. |
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Beginning
to remove the original tin roof, exposing
the wide plank decking. |
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More
of the original tin roof removed. The extensive
rot of the decking is pretty evident. As
more of the tin was removed, the roof structure
became less stable. It seemed to be the
only thing really holding everything together. |
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A
shot from below. |
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After
all the decking was removed. A shot of the
old trusses. These were in really bad shape
and were being supported here and there
2x4s and scrap lumber. |
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Me,
beginning the removal of the trusses. |
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Roof
completely removed. |
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Roof
completely removed. |
Construction
Photos
(Click on photos to enlarge)
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All
the parts cut and ready to start constructing
the new trusses. I used one of the old trusses,
that was in fairly decent condition, as
a template to transfer the proper angles
to the new design. In my opinion, the old
design just wasn't correct. Originally,
the two angled pieces were supported by
a brace nailed into the side of them. Over
time these braces failed causing the center
to sag, lowering the pitch of the roof.
I decided to add a solid "beam"
that spanned the entire distance and have
the angled part sit on top of that.
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The
first truss/header attached to the Main
House above the kitchen door. Since
the original Breezeway had been added
after the Main House was built, the
builder just attached it to the existing
lap siding. We decided to make it more
stable and removed the old siding so
that the new structure could be attached
directly to the wall sheeting. |
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After
removing the lap siding from the upper part
of the Summer Kitchen/Servants Quarters,
I discovered some heavy water damage to
the wall. This all had to be repaired before
the truss/header could be attached. The
details on this projects will go on the
Summer Kitchen/Servants Quarters Exterior
West Wall page, when it's complete. |
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The
repaired wall and the other truss header
installed. |
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The
temporary roof bracing. Since the walls
had sagged so bad in the middle, we decided
to install temporary level braces to construct
the roof on so that the walls could be rebuilt
afterward. It seems a little backward, but
we didn't want to have to demolish the entire
Breezeway and try to rebuild it all in the
short time that was allotted. We figured
that the roof was the most important part,
and we could then remove each section of
wall as needed to be rebuilt. |
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Another
shot of the temporary bracing and the string
guidelines. |
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All
the new trusses in place. I believe we actually
doubled the number of trusses that were
in the original design. |
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Another
shot of the new trusses. It's amazing how
much difference, eye-sore-wise, just a little
bit of work can make. |
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A
shot from the front of the Breezeway, facing
north. |
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A
shot from the back of the Breezeway, facing
south. |
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Some
of the OSB installed. The channels have
been left for the drainage system to fit
into. |
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A
shot of the trusses before the OSB was installed
showing the wedges that create the inward
pitch on the outer part of the roof. |
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All
OSB installed and the drainage system in
place. The original drainage troughs were
part of the tin roof. I decided to use aluminum,
so that it wouldn't rust. I bought some
"k" style eaves troughs and flattened
them out, leaving the small indention on
the one side where the curved part is. This
worked out perfectly to create a "lip"
that fit over the outer section of the roof,
and created a channel to keep the water
from giong over it. You can see what i mean
in the third image down from this one. |
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A
shot from the inside, showing the interior
drainage pipe. |
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A
shot from the inside, showing the interior
drainage pipe and where it exits out the
back wall. |
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The
flashing added. Also, this is a good view
of how the flattened eaves troughs worked
out.. |
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A
detailed shot of the flashing. |
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The
roll of rubber membrane roofing material. |
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The
roll of rubber roofing material, unrolled.
It was one solid piece, 15 foot X 25 foot. |
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The
rubber roof installed. I carefully measured
and then divided the huge sheet into the
3 sections necessary to cover the roof.
To lay the roof, adhesive had to be applied
to the OSB and the rubber. Once the glue
had dried to a certain "tackiness",
the rubber was laid into place and smoothed
out. This was a very daunting process because
once the rubber made contact with the glue
on the OSB, there wasn't much moving you
could do to get it straight. if it went
on crooked, you had pull it off and to start
all over. |
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